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Digital Fiber Sensor FX-500 Ver.2

Digital Fiber Sensor at the industry’s leading edge

UL/C-UL , CE , Korean S Mark Approved
CE : EMC Directive
UL : Approved Listing

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Improved the operability and visibility of the operation keys

Operation keys (setting switch and MODE key) have been renewed to be easy to operate. Also, the color of the keys has been changed from black to light gray to achieve good visibility in dim light.

 

[Previous] [Upgraded (Ver. 2)]
Previous Upgraded (Ver. 2)

 

High stability!

When the FX-500 series is used together with our super quality fiber, the incident light intensity variation among units is decreased to only 1/4 of that of conventional models.
By being close to absolute values instead of modified digital values, changes in detection that could not be found in the past can now be monitored.

High stability!

 

 

A quality that surpassed that of standard fibers!

New fibers developed using a new manufacturing method adopted by our own factory along with a persistent quality control system.
The basic performance of a standard fiber is greatly enhanced!

A quality that surpassed that of standard fibers!

 

 

Max. 25 μs response time

FX-500 with its high response time contributes to improve productivity.

Max. 25 μs response time

Performing minute object detection when using a small diameter fiber is now possible with a high response time and longer sensing range.

 

HYPR(Hyper) mode incorporated

FX-500 in combination with small diameter fibers which can handle challenging detections, allows long sensing range.

HYPR(Hyper) mode incorporated

Note: When using FD-NFM2.

 

So accurate! Sharp detection with suppressed hysteresis

FX-500 with its accurate detection catches fractional differences in light intensity, achieving high precision and solving low-hysteresis applications.

 

 

Long range detection of small objects with small difference in light intensity [H-02 mode] Highly accurate detection while avoiding saturation [H-01 mode]
Long range detection of small objects with small difference in light intensity [H-02 mode] Highly accurate detection while avoiding saturation [H-01 mode]

 

Flat display with wide viewing angle

The large and high-contrast 7-segment display of high luminance provides clear visibility from a wide angle of view.

Flat display with wide viewing angle

 

 

Resolves variation in displayed incident light intensity
Display adjustment setting

The variation in display can be adjusted to random values. This helps to define proper instruction in a work order.

Resolves variation in displayed incident light intensity Display adjustment setting

 

 

Stable detection over long and short periods
Stabilized emission amount

The “four-chemical emitting element”, which we are the first to incorporate to maintain a stable level of light emission, has now become an industry standard.
FX-500 series continues to adopt the same emitting element as well as the “APC (Auto Power Control) circuit” which improves stability in short periods such as when the power is turned on.

 

Saves maintenance time
Threshold tracking function

This function performs automatic setting to threshold value by checking the incident light intensity at desired intervals in order to follow the changes in the light amount resulting from changes in the environment over long periods (such as dust). This contributes to reduction in maintenance hours.

■Detect deterioration in light intensity
(e.g. Useful in dusty environment)

Detect deterioration in light intensity

Self-diagnosis can be used with the threshold tracking function for added effectiveness.

 

Suitable for preventative maintenance
Self-diagnosis output [FX-502(P), FX-505(P)-C2]

FX-502(P) / 505(P)-C2 can set Output 2 as a selfdiagnosis output. When the teaching of Output 1’s threshold value is carried out, Output 2 is set concurrently with the setting randomly shifted by the amount of surplus of threshold value. Light intensity deterioration due to fiber breakage or dust accumulation can be notified as an alarm output.

 

Stable detection while being eco-friendly
Emission power & gain setting

In cases when the incident light intensity is saturated, the light emitting amount can be adjusted to the optimal level by AUTO without changing the response time. This allows stable detection with an optimal S/N ratio and saves energy by controlling the emitting electric current.

 

 

Detecting a transparent sheet
Auto mode (AUTO) and 3-level manual mode (H / M / L [fine-adjustable]) are incorporated. Detecting a transparent sheet

 

Built-in logic functions
No PLC necessary, saving material and programming costs

■Logical calculation functions
3 logical calculations (AND, OR, XOR) are available with fiber sensor only. 3 logical operations can be selected against Output 1. Additional controller is not required so both wire-saving and cost reduction can be achieved.

[Calculation of two neighboring amplifiers]
Calculation of two neighboring amplifiers

 

[Calculation of two outputs in one amplifier](FX-502(P) / 505(P)-C2)
Calculation of two outputs in one amplifier

 

[Calculation of one amplifier and external input](FX-502(P) / 505(P)-C2)
Calculation of one amplifier and external input

 

■Equipped with 5 timer types
A wide variety of timer control operations can be carried out by
fiber sensors only.

Timer period: 0.05 ms to 32 s
Output 1 has ON / OFF-delay and ON-delay / One-shot timers are available.

 

Analog output cable type [FX-505(P)-C2]

To monitor the sensing of objects, a 4 to 20 mA analog current is output in respond to the digital value of the incident light intensity.

■Edge tracking of film or sheet
Edge tracking of film or sheet

The meandering path can be monitored as the light intensity changes.

 

 

Smooth setup changes by 8 data banks

The number of data banks used for saving the setup conditions of the amplifirer is increased to eight. Setup conditions can be saved and loaded to make setup changes easy at a worksite where multiple models are manufactured.

 

Remote control improves work efficiency by external input [FX-502(P), FX-505(P)-C2]

Work efficiency can be improved by operating via PLC output or other external signal.
(FX-502(P) can operate via external signal when switching from Output 2 to external input.)

■Functions operable by external input

Full-auto / Limit / 2-point teaching Display adjustment setting
Data bank load / save Logical calculation (self-unit only)
Emission halt Copying function lock (self-unit only)

 

 

An optical communication function allows sensors to be adjusted simultaneously

The data that is currently set can be copied and saved all at once for all amplifiers connected together from the right side thanks to the optical communication function.
This greatly reduces troublesome setup tasks and makes setup much smoother.

An optical communication function allows sensors to be adjusted simultaneously

 

 

No need to specify a main unit or sub unit

All FX-500 amplifiers can be used as either a main unit or a sub unit. Just use a main cable or a sub cable to distinguish the two. This reduces the costs of inventory management.

No need to specify a main unit or sub unit

 

Specifications


Type Standard type 2-output type Cable type
(Analog output type)
Model
No.
NPN output FX-501 FX-502 FX-505-C2
PNP output FX-501P FX-502P FX-505P-C2
Supply voltage 12 to 24 V DC+10-15 % Ripple P-P 10 % or less
Power consumption Normal operation: 960 mW or less (current consumption 40 mA or less at 24 V supply voltage, excluding analog output of cable type)
ECO mode: 680 mW or less (current consumption 28 mA or less at 24 V supply voltage, excluding analog output of cable type)
Output
(2-output type and cable type:
Output 1, Output 2)
<NPN output type>
NPN open-collector transistor
• Maximum sink current: 100 mA (2-output type and cable type are 50 mA) (Note 2)
• Applied voltage: 30 V DC or less (between output and 0 V)
• Residual voltage: 2 V or less (Note 3) (at maximum sink current)

<PNP output type>
PNP open-collector transistor
• Maximum source current: 100 mA (2-output type and cable type are 50 mA) (Note 2)
• Applied voltage: 30 V DC or less (between output and +V)
• Residual voltage: 2 V or less (Note 3) (at maximum source current)

  Output points 1 point 2 points
Output operation Switchable either Light-ON or Dark-ON by L/D mode
Short-circuit protection Incorporated
Response time H-SP: 25 μs or less, FAST: 60 μs or less, STD: 250 μs or less, LONG: 2 ms or less, U-LG: 4 ms or less, HYPR: 24 ms or less, selectable
Analog output
(Cable type only)
Output current: 4 to 20 mA approx. [H-SP, FAST STD: At 0 to 4,000 digits, LONG: At 0 to 8,000 digits (Note 4)], Response time: 2 ms or less, Zero point: Within 4 mA ±1 % F.S., Span: Within 16 mA ±5 % F.S., Linearity: Within ±3 % F.S., Load resistance: 0 to 250 Ω
External input
(2-output type only, switchable
with Output 2)
<NPN output type>
NPN non-contact input
• Signal condition
High: +8 V to +V DC or Open
Low: 0 to +1.2 V DC
(at 0.5 mA source current)
• Input impedance: 10 kΩ approx.

<PNP output type>
PNP non-contact input
• Signal condition
High: +4 V to +V DC (at 3 mA sink current)
Low: 0 to +0.6 V DC or Open
• Input impedance: 10 kΩ approx.

Possible external
input function
Emission halt / Teaching (Full-auto, Limit, 2-point) / Logic operation setting / Copy lock / Display adjustment / Data bank load / Data bank save, selectable
Sensitivity setting 2-point teaching / Limit teaching / Full-auto teaching / Manual adjustment
Incident light
intensity display range
H-SP / FAST / STD: 0 to 4,000, LONG: 0 to 8,000, U-LG / HYPR: 0 to 9,999
Timer function Incorporated with variable OFF-delay / ON-delay /ONE SHOT / ON-delay • OFF-delay / ON-delay • ONE SHOT timer, switchable either effective or ineffective <Output 1>
Incorporated with variable OFF-delay / ON-delay /ONE SHOT / ON-delay • OFF-delay / ON-delay • ONE SHOT timer, switchable either effective or ineffective
<Output 2>
Incorporated with variable OFF-delay / ON-delay /ONE SHOT timer, switchable either effective or ineffective
  Timer period Timer range “ms”: 0.5 ms approx., 1 to 9,999 ms approx., 1 ms approx.,
Timer range “sec.”: 0.5 s approx., 1 to 32 s approx., 1 s approx.,
Timer range “1/10 ms”: 0.05 ms approx., 0.1 to 999.9 ms approx., 0.1 ms approx., each output is set individually
Light emitting
amount selection
function
Incorporated, 3 levels (each level 25 to 100 %) + Auto setting [1 level (25 to 100 %) when using H-SP mode]
Interference
prevention function
Incorporated (Note 5), selectable either automatic interference prevention or different frequency
Various settings Hysteresis setting / Shift amount setting / Emission power setting / Display turning setting / ECO setting / Data bank loading saving setting / Copying setting / Code setting / Reset setting / Logical calculation setting / Threshold tracking setting, etc.
Protection IP40 (IEC)
Ambient
temperature
-10 to +55 ℃ +14 to +131 ℉
[If 4 to 7 units are mounted in cascade: -10 to +50 ℃ +14 to +122 ℉ or if 8 to 16 units (cable type: 8 to 12 units) are mounted in cascade: -10 to +45 ℃ +14 to +113 ℉] 
(No dew condensation or icing allowed), Storage: -20 to +70 ℃ -4 to +158 ℉
Emitting element
(modulated)
Red LED (Peak emission wavelength: 643 nm 0.025 mil)
Material Enclosure, Case cover: Polycarbonate, Switch: Polyacetal
Cable 0.2 mm2 6-core cabtyre cable,
2 m 6.562 ft long
Cable extension Extension up to total 100 m 328.084 ft is possible with 0.3 mm2, or more, cable.
(however, supply voltage 12 V DC)
Weight Net weight: 15 g approx., Gross weight: 70 g approx. Net weight: 60 g approx., 
Gross weight: 100 g approx.
Accessory FX-MB1 (Amplifier protection seal): 1 set

Notes:

  1. Where measurement conditions have not been specified precisely, the conditions used were an ambient temperature of +23 ℃ +73.4 ℉.
  2. 50 mA max. if 5 or more standard types are connected together. (25 mA in case of 2-output type and cable type)
  3. In case of using the quick-connection cable (cable length 5 m 16.404 ft) (optional).
  4. If display adjustment was conducted, it is not in this range.
  5. Number of sensor heads which is possible to be mounted closely in auto interference prevention function depends on response time as shown in table below.
    Number of sensor heads which is possible to be mounted closely in different frequency Interference prevention function is up to 3 units.

Number of sensor heads mountable closely (Unit: set)

Response time H-SP FAST STD LONG U-LG HYPR
IP-1 0 2 4 8 8 12